"Intelligent Manufacturing": Mobile Phone To View The Progress Of Order Making

stay

On the "intelligent" garment production line of the group, there is a computer screen in front of each sewing machine, showing the requirements and progress of every process.

The news bird group has entered into the private custom field of clothing.

Valve enterprise UVic Group Co., Ltd. is rapidly promoting the "intelligent manufacturing" ability, declaring the provincial intelligent manufacturing new mode application project.

The group is discussing the procurement of arms and preparing for the production of "armed" leather shoes.

Nowadays, more and more Yongjia enterprises are replacing the "Internet +" with "machine replacement".

Yongjia county has gone from "Yongjia manufacturing" to "Yongjia intelligent manufacturing". It has officially entered the "industrial 4 era". This year's goal is to achieve 59 billion yuan of industrial gross output value.

Customers can view production progress with mobile phones.

You can get your suit at the fastest 3 days.

Famous in "intelligent manufacturing"

Corporate news bird group takes the lead.

At the end of July last year, the news bird group held a press conference on intelligent manufacturing and strategic pformation, announced the opening of a new era of smart manufacturing and entered the field of clothing private customization.

The upgrading of the "intelligent manufacturing" of the Phoenix bird group was first carried out in a streamline production line in Yongjia's Hubei bird Industrial Park, which invested a total of 30 million yuan, and invested hundreds of millions of yuan to build an intelligent logistics center.

Reporters on this "intelligent" garment production line to see, before each sewing machine has a computer screen, showing the progress of each process.

A suit is ordered under the shop of the news bird group. Buyers can check the progress of the suit in real time by mobile phone.

Wu Zhize, chairman of wedding bird clothing, once said that after the company started its intelligence, the advantages of big data and the Internet have been exploited, and custom business is not so complicated.

The original customer orders a set of clothes, generally need a month or so to deliver, and after the intelligent production, customers can get custom clothes in half a month, if urgent, the fastest 3 days will be able to get.

Valve enterprise UVic Group Co., Ltd. is also rapidly upgrading the "intelligent manufacturing" capability. The company's "high performance ball valve intelligent manufacturing project" has declared the provincial intelligent manufacturing new mode application project.

At the same time, we also announce the selection of "Zhejiang bird's nest cloud factory construction project" of Zhejiang wedding bird clothing Limited by Share Ltd, and the "intelligent manufacturing provincial intelligent manufacturing demonstration project of R & D and production integration" of Zhejiang AOKANG shoe industry Limited by Share Ltd.

In the future, make a pair of leather shoes.

More processes, fewer manpower

After the Spring Festival, executives from AOKANG group flew to Germany to discuss the purchase of robotic arms.

AOKANG group plans to purchase more than 100 machine arms to "arm" the important process of leather shoes production.

With the introduction of intelligent equipment, the production process of shoes will increase to 600, but the number of employees will be reduced, because many equipment will reach twenty or thirty people.

In addition, AOKANG group also plans to connect the workshop production equipment into a network in one or two years, and then the data of each production link will be automatically pmitted to the MES system (manufacturing enterprise production process execution management system), and the production process will be quantified on the electric brain at a glance.

"Now the production data can also be viewed on computers and mobile phones, but not in detail."

Zhou Bai Xian is the general manager of Zhejiang AOKANG shoe Limited by Share Ltd thousand stone manufacturing base. He said, at present, the company's production equipment has been fully automated, but each device is still isolated, and the corresponding data also need to be pmitted manually to the company's MES system by scanning barcode.

{page_break}

Once the workshop production equipment is connected to a net, the number of people on each production line will be reduced from nearly 60 to 30.

That is to say, to make a pair of leather shoes in the future requires only 30 people.

"With the use of intelligent production equipment, the per capita capacity of workshop workers will further improve."

Zhou Baixian said.

Last year, AOKANG group of 1400 people, per capita daily production of 9.66 pairs of shoes, and in 2014 more than 1600 people, per capita daily output of only 7.4 pairs of shoes.

More and more Yongjia Enterprises

Take the road of "intelligent manufacturing"

In the view of Zhou Bai Xian, AOKANG leather shoes production line is now in the "3 industry era".

The big replacement of this wave of production equipment began around 2012.

"Now our good rate is 99%~99.5%, and it will be higher in the future."

Zhou Bai Yin revealed.

The increase in yield is mainly due to the massive introduction of automation equipment in the past five years. From 2012 to 2015, it invested 23 million yuan a year in the purchase of automation equipment, including fully automated front and rear machines.

It is understood that the company plans to invest 50 million yuan to purchase equipment this year, mainly for the purchase of imported intelligent equipment, including intelligent shoe cutting machines, and so on, so that the company gradually entered the "industrial 4 era".

In fact, AOKANG group has continuously invested in the purchase of fully automated production equipment, and another factor is the significant reduction in production costs. In the past two or three years, the production cost of each pair of shoes has been reduced by around 2.3 yuan.

Zhou Baixian believes that, through the replacement of intelligent production equipment for a year or two, and the collection of large data, consumers order to order custom leather shoes at the AOKANG group's online offline stores, which can be viewed in real time by mobile phones.

At present, more and more Yongjia enterprises are on the road of "intelligent manufacturing".

The government tens of millions of dollars a year.

Help enterprises upgrade "intelligent manufacturing"

Yongjia County, which is mainly made up of shoes and clothing, pump valves and teaching toys, has become a forerunner in Intelligent Manufacturing in recent two years.

Information from the Yongjia County Bureau of information shows that in the past two years, some large scale enterprises in the county have carried out "machine substitution". Last year, the industrial pformation investment reached 4 billion 111 million yuan, an increase of 31.5% over the same period last year, and the growth rate ranked second in the city. Some of them even introduced intelligent automatic production equipment, and entered the "industrial 4 era" step by step.

In November last year, the pump and valve industry was selected as the first batch of pilot units for the development of eco industry in the province.

In this regard, the Yongjia county government has worked out the "machine replacement" work plan for the pump and valve industry in Yongjia County, making the pump valve industry one of the 10 key projects in the province to implement "machine substitution", and has won 5 million yuan of provincial project funds.

According to the relevant person in charge of Yongjia county's Bureau of information technology, the county has also issued a notice on the reform and implementation of the "zero land" technology pformation project in order to upgrade the county's enterprises' ability to upgrade.

Not only that, the county also allocated funds to encourage enterprises to carry out "intelligent manufacturing" upgrading, and invested 5% to 15% subsidies for enterprises invested in technological pformation.

According to the data from the Yongjia County Bureau of information, 32 enterprises in the county declared applications for capital subsidy for technological pformation in terms of "machine substitution" in 2014, and declared that the investment amount was 188 million yuan. Last year, a total of 64 enterprises declared that the amount of investment declared was 219 million yuan.

According to the relevant person in charge of Yongjia County Economic and Trade Bureau, in 2014, the county subsidized the technological pformation of enterprises was 12 million 381 thousand and 100 yuan, and the amount of subsidy last year is still under further examination, but it will definitely be more than last year.